Fully Lined Ceramic Ball Valve

Fully Lined Ceramic Ball Valve

Fully Lined Ceramic Ball Valve

High-performance structural ceramic lining for strong corrosion, severe abrasion and particle-laden slurry service.

Introduction

Product Overview

Fully lined ceramic ball valves use high-performance structural ceramics, primarily high-purity toughened zirconia, for the ball and all wetted lining surfaces. They deliver stable service and longer operating life than conventional metal hard-seated ball valves in strong acids, strong alkalis, slag powder, solids and slurry, whether used for isolation or control.

The valve uses a three-piece, flanged body and is available from PN10 to PN160 and ANSI Class 150 to 900, in sizes DN15–DN300 (½–12 in). DN15–DN100 (½–4 in) valves generally use a floating ball, while DN125–DN300 (5–12 in) valves use a trunnion-mounted ball. The ball is zirconia ceramic and the seat and body lining are ≥99% zirconia ceramic. Special materials, face-to-face dimensions and flange dimensions can be engineered to order.

Fully Lined Ceramic Ball Valve Assembly
Fully Lined Ceramic Ball Valve Assembly
Fully Lined Ceramic Ball Valve Ceramic Valve Ball
Ceramic Valve Ball
Fully Lined Ceramic Ball Valve V-Port Flow Path
V-Port Flow Path
Parts

Components and Materials

Fully Lined Ceramic Ball Valve Main Components
Main components: flange lining, seat, body lining, ball, stem, body and flanges.
No.ComponentMaterial
01Valve BodyA105N, SS304, SS316, SS304L, SS316L
02Body ConnectorA105N, SS304, SS316, SS304L, SS316L
03NutA194-2H/8
04StudA193-B7/B8
05Flange LiningStructural Ceramic
06O-RingFluorocarbon Rubber / Silicone Rubber
07O-RingFluorocarbon Rubber / Silicone Rubber
08Valve SeatStructural Ceramic
09O-RingFluorocarbon Rubber / Silicone Rubber
10Valve BallStructural Ceramic
11Body LiningStructural Ceramic
12O-RingFluorocarbon Rubber / Silicone Rubber
13GasketPTFE
No.ComponentMaterial
14BushingSS304/SS316L/Hastelloy C276
15PackingGraphit/PTFE
16Packing GlandSS304
17Valve Stem17-4PH/SS316/Hastelloy C276
18Belleville SpringSS304
19Packing Gland FlangeA351 CF8
20StudASTM A193-B7/B8
21NutASTM A194-2H/8
22BoltSS304
23Mounting BracketA351 CF8
24Stop PlateSS304
25HandleSS304
26ScrewStainless Steel
Performance

Performance

Key Performance Features

The three-piece flanged design provides installation flexibility. Flange dimensions and face-to-face length can be customized so the valve can connect directly to the customer pipeline without field modifications, reducing installation cost.

Inside the body, every wetted component—including the ball, seat, body lining, flange lining and stem—is designed and assembled to keep the metal shell isolated from the process medium. This protects the body from corrosion, erosion and abrasion. Precision-ground ceramic ball and seat surfaces achieve ANSI Class VI shutoff. Structural ceramic hardness and low surface roughness reduce friction and operating torque. The actuator bracket conforms to ISO 5211, and quarter-turn electric or pneumatic actuators can be mounted through interchangeable brackets selected for the actuator interface. Because ceramic ball valves require less torque than soft- or metal-seated valves of the same size, contact our team for proper actuator sizing.

Excessive actuator output torque can damage the ceramic valve ball.

Corrosion Resistance

High-purity zirconia ceramic (ZrO₂), formed by cold isostatic pressing and high-temperature sintering, is chemically stable against most organic solvents and inorganic process media, except concentrated sulfuric acid and hydrofluoric acid. It does not contaminate the process and maintains its physical and chemical properties during long-term service in strong acids, strong alkalis and highly corrosive slurries.

Sealing and Flow Characteristics

The ceramic ball and seat form a precision-ground spherical seal with a surface roughness of Ra 0.1–0.4. High ceramic hardness and self-lubricating behavior support zero leakage (Class VI) while keeping operating torque well below comparable metal- or soft-seated ball valves, preventing torque-related ball damage.

The ball and seat mate without clearance, preventing solids from lodging between the sealing surfaces and causing sticking. O-port and V-port ball options are available. The O-port ball is primarily used for isolation; the V-port ball provides equal-percentage control for applications that require accurate, stable flow regulation. Its V-port can also shear particles and fibers and self-clean the sealing surfaces. Where control accuracy is less demanding, the O-port ball can also be used for throttling.

Fully Lined Ceramic Ball Valve Sealing Design
Spherical Sealing Design
Fully Lined Ceramic Ball Valve O-Port Ball
O-Port Ball
Fully Lined Ceramic Ball Valve V-Port Ball
V-Port Ball

Abrasion Resistance

Zirconia structural ceramic has a hardness of approximately HRA 85, well above stainless steel and hard alloys. The high hardness and strength of the ceramic trim give fully lined ceramic ball valves excellent abrasion and erosion resistance in pneumatic powder conveying and slurries containing hard solids.

Fully lined ceramic hard-seated ball valves have demonstrated reliable performance in severe, high-abrasion and high-erosion lines across steel, metallurgy, petrochemical processing, mineral processing, thermal power, pulp and paper, and polysilicon operations.

Fully Lined Ceramic Ball Valve Abrasion Resistance
Abrasion Resistance Reference
Valve SizeCvmax.
O-PortV-Port
1/2″158
3/4″3418
1″4518
11/4″6335
11/2″11487
2″227122
21/2″316175
3″482240
4″810406
5″1140485
6″1900610
8″2350
10″3870
12″5200
Technical Parameters

Technical Parameters

Size Range

·DN15,20,25,32,40,50,65,80,100,125,150,200,250,300
·NPS 1/2″,3/4″,1″,11/4″,11/2″,2″,21/2″,3″,4″,5″,6″,8″,10″,12″

Pressure Rating Range

·PN 10,16,25,40,63
·ANSI Class150,300,600

Face-to-Face Length

Per GB/T 12221 and ASME B16.10.
Custom face-to-face lengths are available on request.

Operating Temperature Range

·-30°C to 200°C (standard design)
·-30°C to 500°C (high-temperature design)

Shutoff Rating

·ANSI B16.104 Class VI (zero leakage)

Material

·Body — A105N, SS304, SS316, SS304L, SS316L
·Trim — zirconia ceramic ZrO₂
·Stem — 17-4PH, SS316, SS316L or Hastelloy HC276
·Packing — graphite or PTFE

Installation Dimensions

Installation Dimensions

Fully Lined Ceramic Ball Valve Installation Dimension Drawing
Installation Dimension Drawing
DNNPS(GB/T9113 PN16,RF)(ASME B16.5 Class150,RF)
LφDφCn-dφRTFLφDφCn-dφRTF
DN151/2″10895654-M12461421089060.34M1234.911.62
DN203/4″117105754-M125616211710069.94M1242.913.22
DN251″127115854-M126516212711079.44M1250.814.72
DN3211/4″1401401004-M167618214011588.94-M1263.516.32
DN4011/2″1651501104-M168418316512598.44-M127317.93
DN502″1781651254-M1699203178150120.74-M1692.119.53
DN6521/2″1901851454-M16118203190180139.74-M16104.822.73
DN803″2032001608-M16132203203190152.44-M1612724.33
DN1004″2292201808-M16156223229230190.58-M16157.224.33
DN1255″3562502108-M16184223356255215.98-M20185.724.33
DN1506″3942852408-M20211243394280241.38-M20215.925.93
DN2008″45734029512-M20266243457345298.58-M20269.9293
DN25010″53340535512-M2431926353340536212-M24323.830.63
DN30012″61046041012-M24370284610485431.812-M2438132.24

Note: Dimensions shown are standard references. Face-to-face length and flange dimensions can be customized to customer requirements.

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